Improving business processes with a maintenance plan based on performance data! This is a case where manual paper information and management relying on experience and intuition have been systematized.
The equipment maintenance system is a case of system development tailored to the customer's environment.
【Challenges Before System Implementation】
- Manual management of parts inventory (using Excel or paper records) leads to discrepancies in stock levels and causes shortages.
- Paper-based management of inspection standards and inspection plans makes it difficult to manage historical records, resulting in potential loss.
- Equipment failure responses rely on "experience" and "intuition," causing delays in response when the responsible person is unavailable.
【Objectives of Systematization】
1. Accurate maintenance planning … Conduct precise failure analysis to reduce unexpected incidents that lead to productivity loss due to equipment failures.
2. Proper inventory of parts … By managing the inflow and outflow of parts, prevent surplus inventory and shortages of spare parts, ensuring optimal stock levels.
3. Prompt response to equipment failures … By sharing and accumulating information, reduce reliance on individuals and facilitate smooth handovers of responsibilities.
With the implementation of this system, a business improvement framework has been established to manage all data in one place, enabling the development of maintenance plans, inventory management, and responses to equipment failures based on collected and accumulated data.
*For more details, please contact us or download the catalog.
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